Workshop
Two bays, one bench room, two people and a dog
This is the long version of how a job runs, from the first note you send to the afternoon you drive your van out of the bay.
Further down is the cabinet bench, which is where I would spend every working hour if the vans would wire themselves.
How a job runs
Five steps, from first note to handover
The short version sits on the front page. This is everything that happens in between, how long each part takes and what it asks of you.
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Write to us
Everything starts with a note to hello@nomadqo.com. I read every one myself, and the more the first note says, the fewer questions go back and forth before we can tell you whether your van suits us and roughly what it would cost.
- The van: make, year, wheelbase and mileage.
- How many of you will sleep in it, and whether there is a dog.
- How long your longest trip will be, and which season you travel in.
- A rough budget, even a wide one.
- A photo of the empty van, which helps more than anything else.
If the van is a full size high roof panel van, 2015 or newer, under 150,000 miles, on a 144 or 170 inch wheelbase, we can almost certainly build it. If it is not, we will say so straight away, and the list of what we turn down explains why.
- Your time
- Ten minutes at a keyboard
- Cost
- Nothing
- Have to hand
- The van's year, wheelbase and mileage
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Sit down in the shop
The design session is two hours at the bench room table, in Bend, on a weekday or a Saturday morning by appointment. Bring the van if you can, because I would rather measure your van than trust a brochure.
We talk through how you actually live on the road: where you cook, where wet boots go, who gets up first, where the dog sleeps. Then I draw the layout at 1:10 scale on paper while you watch, and we move the bed, the galley and the lockers around until it is right. You take the drawing home.
The session costs $150, and it is credited in full against any build you book with us. If you decide not to build, the drawing is yours to keep.
- How long
- Two hours
- Cost
- $150, credited in full against your build
- You leave with
- A layout drawn at 1:10 scale
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Hold your date
Once the drawing is settled we price it properly and send you the number in writing. If you are happy with it, 25% of the build price fixes your start date. We only ever have three vans in the shop, so start dates go 7 to 9 months ahead. Write and we will tell you the next open one.
The holding deposit is refundable, less $500, up to 60 days before your start date. After that the slot is yours and the timber gets ordered. You can see how the four payments fall across the whole job on the costs page.
- Deposit
- 25% of the build price
- Next open start
- On request, by email
- Refundable
- Less $500, until 60 days before you start
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The build
You bring the van to Bend the week before your start date, and the second 25% is paid that week. Then it goes into a bay and stays there until it is finished. A full build takes 10 to 14 weeks; a weekender takes 4 to 5; electrical or insulation on its own takes 2.
- Strip-out. The van goes back to bare metal, and anything that does not belong to the van comes out.
- Sound deadening and insulation. Deadening on the large panels, then closed cell foam and wool batting for a 3 inch wall build-up.
- Rough-in. The wiring loom and water lines go in, labelled and fixed. Before anything is covered we walk you round it on a video call, so you see every run. The third 25% falls here.
- Cabinetry. Carcasses, drawers and lockers come out of the bench room and are fitted in place.
- Finishing. Birch ply walls, the cedar ceiling, oil, catches and fittings, then the heater, fridge and battery are commissioned and tested.
- Fridays. Photos of your van every Friday afternoon, the whole way through.
- In the shop
- 10 to 14 weeks for a full build, 4 to 5 for a weekender
- Payments
- 25% the week the van arrives, 25% at rough-in
- From you
- One video call at rough-in
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Handover
Half a day, together, in the shop. We go through every switch, breaker, tap and drawer catch, and you work each one with your own hands rather than watching us do it. Then we fill the water tank and run the heater with you in the van.
You leave with a printed copy of the wiring diagram, the same one taped inside the electrical cabinet, and a year on our workmanship: if something we built comes loose or stops working, bring it back and we fix it at no charge. The terms say exactly what that covers. The last 25% is paid at handover.
If you fly in to collect the van, we meet you at Redmond airport, 20 minutes north of the shop.
- How long
- Half a day
- Final payment
- 25% at handover
- You leave with
- A printed wiring diagram and one year on our workmanship
The cabinet bench
If you asked me which part of this job I would keep if I had to give the rest away, it would be the bench room. The bays are where vans get stripped, wired and plumbed, and that work matters, but it is loud and it is mostly about getting right the things nobody will ever see. The bench room is quiet. It smells of cedar and oil, Juniper sleeps under the outfeed table, and everything that comes out of it is something you will put your hands on every day you are on the road.
Every carcass starts as a sheet of half inch birch ply. Before I cut anything I lay the sheets out and mark them in sequence, so the cabinets come off each sheet in the order they will sit in the van. When the galley, the lockers and the wardrobe go in, the grain runs unbroken from the side door to the back. Hardly anyone notices it on purpose. They just say the inside looks calm, and that is why.
Drawer boxes are finger jointed and glued, never stapled. A van drawer has a harder life than any kitchen drawer: it gets slammed at a trailhead, loaded with cans and shaken down a forest road for a hundred miles. Teo spent ten years building kitchens, and he says van drawers are the ones that keep him honest. Every drawer latches shut, because a drawer that opens itself on a hairpin is how you end up with a jar of honey on the floor.
Every edge that a hip, a knee or a forehead will meet gets an eighth inch radius. At the end of each build I go round the finished van with the flat of my hand and feel for corners, and anything sharp goes back to the bench. The drawer pulls are cut from the offcuts of the countertop board, so the pull on each drawer is the same wood as the surface you cook on. It costs us nothing but time, and it is my favourite small thing we make.
The finish is three coats of hardwax oil. The first soaks in and raises the grain, so once it has cured it gets rubbed back. The second and third go on thin and get rubbed out between coats until the surface feels like the inside of a wooden spoon. It is slower than spraying lacquer, but you can repair it at a campsite with a rag and a little oil, and a lacquer chip on the road is a chip forever.
Then we weigh everything. Each finished cabinet hangs from a scale on the bench room beam before it goes into the van, and I pencil its weight inside the door. On a full build the cabinetry comes to somewhere between 180 and 240 pounds, and I want to know where every pound of it sits. A van that is heavy on one side wears its tyres unevenly and leans on every camber, so we balance the galley against the wardrobe and the water tank against the battery bay. Years from now, if you pull a cabinet out to change something, the number will be there in my handwriting.
Overhead, the ceiling is slatted cedar laid over the insulation. It is light, it lets the wiring runs breathe without boxing them in, and it smells wonderful. For the first month or so you will notice it every morning when you slide the door open. After that it fades into the smell of your van, which is how it should be.
The busiest build so far had 26 drawers. I loved every one of them and I would build them all again. Most vans have about half that, which is fine too. What matters is that every drawer is somewhere you reach without thinking, with something in it you need.
Every full build gets the whole bench treatment, from the first sheet laid out to the last coat rubbed back.
Mara
- 180-240 lb Typical weight of the cabinetry in a full build, every piece weighed and pencilled
- 3 coats Hardwax oil, rubbed out between each one
- 1/8 in Radius on every edge a hip, knee or forehead will meet
- 26 Drawers in the busiest build so far
Who's here
The whole staff, including the dog
Two people build every van that leaves the shop. Nobody is subcontracted, and the person who drew your layout is in the room when it goes in.
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Mara
Started the shop · 2017
Spent a winter rebuilding the inside of her own van, then started converting other people's one at a time in a rented two-car garage. Draws every layout and runs the bench room.
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Teo
Joined · 2020
Ten years of kitchen cabinets before vans. Builds most of the carcasses and every drawer box, and measures everything twice whether or not anyone asks.
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Juniper
Shop dog
Inspects every bed platform, usually by lying on it for most of an afternoon. Has not failed one yet.
The shop
One building in Bend, never four vans
We moved here in 2020 from the rented garage where it started. 74 vans have gone out since the first one.
- 2,400Square feet under one roof
- 2Bays for strip-out, wiring and plumbing
- 1Bench room for cabinetry and finishing
- 1Ceiling hoist for lifting fridges and batteries in
- 3Vans in the shop at most, never four